CNC zeb ua yog ib qho tseem ceeb tsim nyog nyob rau niaj hnub no' s manufacturing kev lag luam. High-quality CNC machined qhov chaw yog siv los tsim cov khoom zoo thoob plaws ntiaj teb. Cov khoom no yuav tsum ua raws li cov qauv tsim tshwj xeeb uas tau teev tseg los ntawm cov neeg siv khoom thiab ua raws li cov qauv kev lag luam txhawm rau ua haujlwm kom raug thiab ua tau zoo.
Cov khoom uas tsis ua raws li qhov yuav tsum tau ua thiab cov qauv tsim tuaj yeem ua rau muaj teeb meem npaj txhij txog, ua rau muaj kev poob qis thiab nqi ntau. Piv txwv li, qhov tsis raug ntawm aerospace tivthaiv yuav ua rau cov cuab yeej ua haujlwm tsis zoo thaum lub sijhawm ya davhlau, ua rau muaj kev phom sij rau ntau tus neeg lub neej. Ib yam li ntawd, cov brakes tsis raug lossis calipers tuaj yeem ua rau muaj tsheb sib tsoo, lossis raug nqi rov qab ntau txhiab lub tsheb.
Cov neeg tsim khoom nkag siab txog qhov tseem ceeb ntawm kev tsim khoom raws sij hawm ntawm cov khoom zoo. Kev ua tsis tiav yuav ua rau poob ntawm cov neeg siv khoom thiab kev txiav txim tshiab yav tom ntej.
Yog li, dab tsi xav tau los tsim cov khoom zoo hauv CNC machining?
Ua ntej, koj yuav tsum muaj kev ntsuam xyuas meej txog qhov koj xav koom nrog. Nug koj tus kheej cov lus nug no:
Dab tsi yog qhov sib txawv ntawm qhov ntau thiab tsawg ntawm qhov nyuaj ntawm cov khoom?
Cov ntaub ntawv dab tsi yuav tsum tau ua?
Dab tsi ntawm qhov tseeb koj xav tau thaum tsim cov khoom no?
Cov cuab yeej txiav dab tsi koj xav tau?
Koj puas xav tau cov khoom kim heev los clamp cov khoom siv?
Ua qhov kev tshuaj xyuas no tso cai rau koj xaiv txoj hauv kev zoo tshaj plaws thiab raug nqi kom ua tiav qhov xav tau.
#2 Xav txog lub tshuab zoo tshaj plaws
Koj lub rooj cob qhia puas muaj cov cuab yeej siv thiab tshuab tsim nyog los ua kom tiav cov haujlwm no? Yog tias tsis yog, koj yuav tsum xav txog qhov project uas haum rau koj thaum ntsuas ntau yam CNC tshuab hom muaj nyob rau hauv kev ua lag luam.
Cov tshuab CNC zoo yuav raug nqi ntau dua. Txawm li cas los xij, lawv tuaj yeem ua tiav qhov raug siab heev thiab nruj tolerances. Lub tshuab CNC yog ua los ntawm cov neeg kho tshuab zoo tag nrho, cov pob ntsia hlau zoo thiab cov kab ntawv qhia kev tsheb ciav hlau lossis cov khoom siv lub thawv qhia kev tsheb nqaj hlau. Tom qab hardening, sib tsoo, thiab ces phau ntawv scraping kom zoo tag nrho, nws muaj peev xwm muab tau ntev thiab ruaj khov.
Nco ntsoov soj ntsuam seb lub khw xav tau tib hom tshuab li cas koj tab tom nrhiav-qhov no yuav ua rau koj nco txog qhov ua tau zoo thiab muaj txiaj ntsig rau koj cov kev xav tau ua. Thaum kawg, xav txog lub sijhawm khoom xa tuaj ntawm hom thiab hom CNC tshuab cuab yeej kom koj tsis txhob yuam kom yuav qhov thib ob lossis txawm tias qhov kev xaiv thib peb.
#3 Siv CNC tswj kom automate
Txij li cov tshuab computer tau siv los tswj cov tshuab CNC, ntau cov haujlwm ntau lawm tuaj yeem ua haujlwm tau los ua kom cov zis ntau ntxiv thiab txo lub sijhawm tsis tsim khoom. Qhov qub lossis sib xyaw ua ke tuaj yeem ua tiav nrog qib siab dua thiab ruaj khov ntawm qhov tseeb. Kev txiav txim rov qab tuaj yeem teeb tsa lub sijhawm luv dua, thaum cov xaj xaj xaj tuaj yeem yooj yim tso rau hauv koj qhov kev npaj ntau lawm.
#4 Siv tshuab software los ua kom zoo
Reputable CNC tshuab manufacturers feem ntau muab tshwj xeeb tsim software nyob rau hauv lawv cov cav tov los tswj ntau yam tsis thiab muab yuam kev ceeb toom thiab ceeb toom. Hom software no tso cai rau koj tus kws paub txog kev siv tshuab los ntsuas cov txheej txheem machining, ua cov haujlwm ua haujlwm lossis kho kom ntseeg tau tias qhov zoo tsis cuam tshuam, thiab ua kom zoo tshaj plaws los ntawm kev ua kom koj lub tshuab' s peev xwm.
#5 nco ntsoov siv cov ntaub ntawv raug
Cov khoom siv yuav tsum ua tiav yuav cuam tshuam rau qib kev ua haujlwm thiab lub sijhawm ua haujlwm. Cov yam ntxwv xws li durability, bearing load, thiab tag nrho cov qauv tshuab tag nrho cuam tshuam rau qhov ua tiav qhov tseeb.
Cov khoom siv thiab cov cuab yeej coj tus cwj pwm raws li qhov yuav tsum tau ua ntawm cov txheej txheem ua haujlwm tseem yuav cuam tshuam rau cov cuab yeej siv tshuab. Cov no suav nrog qhov siab tshaj plaws spindle ceev thiab pub tus nqi, qhov zoo tshaj plaws lub cev muaj zog lub zog thiab spindle lub cev muaj zog torque.
#6 Siv cov khoom noj kom raug thiab ceev
Siv cov khoom noj kom raug thiab ceev thaum lub sijhawm ua haujlwm, vim tias cov khoom no yuav cuam tshuam rau qhov zoo ntawm qhov chaw thiab lub neej kev pabcuam ntawm cov cuab yeej xaiv.
Yog tias koj teeb tsa qhov nrawm dhau, koj yuav raug txo qis kev ua haujlwm thiab cov cuab yeej puas. Yog tias koj teem caij nrawm dhau, koj tuaj yeem ntsib qhov tseeb thiab contour teeb meem, nrog rau cov cuab yeej siv nrawm dua-qhov no yuav ua rau cov nqi ntau dua. Xav txog lub" kub nruab nrab" vim tias ua li ntawd yuav ua kom muaj qhov zoo, lub neej ntev dua, thiab ruaj khov thiab kev lag luam ntau lawm.
#7 Xaiv cov cuab yeej txiav thiab txiav txoj cai
Ua ntej siv cov cuab yeej txiav kom raug thiab pom zoo txiav cov chaw kom tau txais qhov yuav tsum tau ua kom zoo thiab raug. Tom qab ntawd, koj tuaj yeem kho qhov kev txiav txim siab kom ua tiav cov txiaj ntsig xav tau thiab cov nqi tsim khoom.
Tsis txhob siv cov cuab yeej blunt, tsis ncaj ncees lawm (qhov loj me) cov cuab yeej, los yog cov cuab yeej uas tsis haum rau cov khoom uas tau ua tiav-ua li no yuav ua rau cov npoo ntxhib, txiav cov qhab nia, tsa cov qhab nia thiab txawm tias hlawv cov cim ntawm cov khoom tiav.
Nws tseem yog ib qho tsim nyog yuav tsum tsis txhob siv tib lub cuab yeej rau roughing thiab ua tiav hauv cov khoom loj, vim qhov no yuav ua rau txo qis hauv kev ua tiav zoo thiab tuaj yeem ua rau hnav thiab nqi ntau dua.
#8 Siv cov khoom tsim nyog los clamp
Yuav ua li cas clamp cov khoom los yog ib tus neeg yuav tsum tau machined nyob ntawm tus naj npawb ntawm kev ua kom tiav thiab seb koj yuav tsum tau tshuab rau ntau qhov chaw.
Yog tias yuav tsum tau ua ntau yam haujlwm (xws li milling, drilling, tapping), nws yog qhov zoo tshaj plaws los tuav cov khoom hauv ib txoj hauv kev uas tso cai rau ntau yam kev ua haujlwm hauv ib qho kev teeb tsa.
Qhov no tuaj yeem ua tiav los ntawm tus nqi" ntse" thiab zoo fixture tsim, los yog siv ib tug ntxiv axis nyob rau hauv koj lub tshuab (xws li 4th axis los yog CNC turntable).
Yog tias koj cov ntaub ntawv lossis cov khoom yuav tsum tau ua haujlwm ntawm tag nrho tsib sab, koj yuav tsum xav txog kev siv ntau lub tshuab machining chaw. Cov no tuaj yeem yog 3+2 lossis zoo dua 4+1 axis configurations. Yog tias koj npaj yuav tshuab pwm lossis cov duab nyuaj heev thiab contours, koj yuav tsum siv tag nrho 5-axis functionality.
#9 Ua kom muaj txiaj ntsig chip clearance
Chips generated thaum lub sij hawm cov txheej txheem ntau lawm yuav tsum tau muab tshem tawm zoo ntawm lub tshuab, txwv tsis pub lawv yuav cuam tshuam koj cov txheej txheem. Lawv yuav tsum tsis txhob khaws cia rau hauv qhov chaw txiav thiab yuav tsum tau muab tshem tawm nrog cov cua txias lossis cua txias.
Thaum cov chips tsis tuaj yeem raug tshem tawm ntawm qhov chaw txiav tam sim ntawd, lawv tuaj yeem raug rub los ntawm lub cuab yeej thiab rov hu rau thaj chaw txiav thiab cov cuab yeej. Qhov no ua rau muaj kev hnav ntau dua, uas tuaj yeem ua rau muaj kev puas tsuaj rau qhov chaw ntawm cov khoom siv, thiab qhov phem tshaj plaws, kev puas tsuaj rau cov cuab yeej txiav vim muaj zog load. Tsis txhob chip residues ntawm tag nrho cov workpieces, thiab xyuas kom meej tias qhov zoo ntawm cov machined qhov chaw tsis cuam tshuam.
Tom qab xyuas kom meej tias muaj cov cua txias txaus los yog cua tshuab tawm ntawm qhov chaw txiav tsis tu ncua, koj tuaj yeem siv txoj siv conveyor hauv lub tshuab kom ua tau zoo ntawm cov chips. Muaj ntau hom kev siv conveyor xaiv los ntawm:
Tus txheej txheem hinged conveyor yog tag nrho-round conveyor rau ntau yam ntaub ntawv.
Rau cam khwb cia hlau cov ntaub ntawv, scraper conveyors raug pom zoo.
Cov menyuam conveyors feem ntau yog siv rau cov ntaub ntawv txhuas los xyuas kom meej tias cov nplua raug lim tawm ntawm koj lub tshuab cua txias.
#10 Tswj koj qhov chaw tsim khoom
Ua tib zoo saib xyuas cov kev cuam tshuam sab nraud ntawm cov khoom khib nyiab thiab kev sib kis-cov no tuaj yeem muaj kev cuam tshuam tsis zoo thaum ua haujlwm thiab tuaj yeem ua rau muaj kev puas tsuaj rau koj lub tshuab.
Cov piv txwv no suav nrog:
Sib tsoo lossis hmoov av phem dua los ntawm qhov chaw nyob ze
Shock yoj tsim los ntawm presses los yog xuas nrig ntaus tshuab
Lub zog hloov pauv tau tshwm sim los ntawm kev sib txuas tsis ruaj khov
Vuam ua haujlwm ze CNC tshuab
Tsis tas li ntawd, qhov kub thiab txias tsis tu ncua nyob rau hauv lub rooj cob qhia yuav cuam tshuam rau qhov tseeb ntawm lub tshuab, thiab cov khoom tsis huv (nqus) thiab cov cua tsis zoo muab rau lub tshuab los ntawm lub tshuab cua compressor thiab cua duct yuav cuam tshuam rau kev ua haujlwm thiab kev ua haujlwm ntawm lub tshuab. poj niam deev.
#11 ntiav cov kws tshaj lij CNC
Kev txawj ntse thiab kev paub ntawm CNC machinists ua lub luag haujlwm tseem ceeb hauv kev tsim cov khoom zoo. Ib tus kws tshaj lij CNC tshuab dhos nrog kev tsim khoom zoo thiab kev muaj peev xwm ua haujlwm yuav ua tiav, teeb tsa koj lub tshuab thiab tswj koj cov haujlwm ua tib zoo thiab txo qhov yuam kev.
#12 In-process inspection
Ua cov kev kuaj xyuas zoo thaum cov khoom tseem tab tom khiav kom pom cov teeb meem tam sim ntawd thiab kho koj lub tshuab CNC kom ua tiav qhov yuav tsum tau ua. Koj tuaj yeem siv high-precision workpiece probes rau" kev ntsuas online" -cov kev sojntsuam no tso cai rau koj los xyuas qhov ntev tshwj xeeb tam sim ntawd, lossis tom qab ua haujlwm tiav thiab ua ntej qhov seem tawm ntawm qhov sib dhos lossis tshuab. Tom qab ntawd, koj tuaj yeem kho cov ntaub ntawv raws li xav tau thiab ua haujlwm dua.
Kev tshuaj xyuas online ntawm koj cov cuab yeej tseem tuaj yeem tiv thaiv cov cuab yeej hnav los ntawm kev rov siv dua-cov no txaus ntshai vim tias lawv tuaj yeem tawg thaum ua haujlwm. Kev tshuaj xyuas cov cuab yeej tsis tuaj yeem pab koj tsuas yog paub tseeb tias koj lub laum lossis kais yog qhov qub-lub sijhawm ntawm lub sijhawm saib xyuas cov cuab yeej yuav ceeb toom rau koj tus neeg teb xov tooj thaum koj lub cuab yeej yuav tsum tau hloov. Lub cuab yeej laser ntsuas qhov system tuaj yeem ntsuas cov cuab yeej hnav raws li qhov ntev thiab lub vojvoog.
#13 Siv cov kev tswj xyuas kom zoo
Qhov system zoo yog qhov tseem ceeb ntawm kev tsim khoom. Ua kom muaj kev tswj xyuas zoo thoob plaws hauv cov txheej txheem kev ua haujlwm - txij thaum pib ntawm qhov project mus rau qhov khoom kawg.
Koj cov txheej txheem ua haujlwm nruj yuav tsum xyuas kom ua raws li cov khoom kawg' kev tshuaj xyuas cov khoom, cov txheej txheem tshuaj xyuas, qhov ntev, qhov siab ntev thiab cov lus qhia tshwj xeeb. Cov no yuav zam cov khoom tsis raws cai thiab ua tau raws li cov neeg siv khoom xav tau, yog li ua kom koj lub koob npe nrov thiab cov khoom tsim tau, thaum txo cov nqi. Qhov zoo tshaj plaws, cov tuam txhab lag luam yuav tsum dhau ISO daim ntawv pov thawj.
#14 Kev tiv thaiv tsis tu ncua
Txais yuav daim ntawv cog lus saib xyuas tsis tu ncua yuav pab ua kom koj cov cuab yeej siv tshuab CNC nyob rau hauv qhov zoo. Nws raug nquahu kom calibrate nquag los tiv thaiv koj lub tshuab los ntawm kev khiav dhau qhov kev qhia tshwj xeeb lossis tsim kom muaj kev puas tsuaj rau kev co.
Hom kev saib xyuas kev saib xyuas no tseem tuaj yeem pab koj kom tsis txhob muaj teeb meem hauv lub sijhawm tsis raug. Teem caij kev tiv thaiv kev saib xyuas yam tsawg ib xyoos ib zaug-zoo dua ob zaug hauv ib xyoos.
Xyuas kom tseeb tias cov cuab yeej siv tshuab kim uas ua tau nyiaj rau koj tau txais kev saib xyuas thiab saib xyuas lawv tsim nyog. Don' tsis txhob sim txuag ob peb duas las los ntawm kev siv roj lubricating pheej yig. Sim siv cov shortcuts thiab yuav cov roj uas tsis muaj nqi pheej yig yuav ua rau muaj kev lav phib xaub tsis raug thiab cov nqi kho nqi kim nyob rau yav tom ntej.
nyob rau hauv xaus
Kev tsim cov khoom zoo feem ntau yog nyob ntawm kev sib xyaw ua ke ntawm CNC tshuab, software, cuab yeej thiab cov txheej txheem, thiab cov kws tshaj lij tshuab. Los ntawm kev tswj hwm cov kev sib txawv no, koj yuav muaj peev xwm xa cov khoom zoo thiab zoo sib xws nrog cov qib raug raws li koj cov neeg siv khoom xav tau.
Txhawm rau kom tsis tu ncua tsim cov khoom zoo CNC machined qhov chaw, koj yuav tsum tau nqis peev rau hauv cov tshuab CNC zoo dua. Ua li ntawd yuav pab koj ua tau raws li qhov kev thov tsis tu ncua rau kev tsim khoom ntau dua, hloov pauv tas li, nce qhov nyuaj, thiab xav tau cov khoom zoo ib yam.
